Mahindra XUV400 EV — thermal management flush
Coolant flush + thermal loop service for XUV400 EV.
Mahindra XUV400 EV — thermal management flush is a battery service from ev.care, priced at a fixed ₹2,499 and booked for a 1h 30m bench slot. Coolant flush + thermal loop service for XUV400 EV. The workflow is the same one we use on our own R&D fleet: a stable bay, calibrated tools, and a printed record at the end so you can see exactly what changed. We don't upsell. If the result is "you're fine, come back in a year", that's exactly what we'll write on the report.
What's included
- Old coolant drain & dispose
- Loop flush with deionised water
- OEM-spec coolant refill
- Vacuum-bleed of air pockets
- Post-service temperature sweep under load
Why this matters
Why this isn't an optional service: skipping it risks premature pack failure outside warranty by months. A ₹2,499 workshop slot today is the cheapest insurance you can buy against that outcome.
How it works
- 1
BMS is read first so we work with the pack's own state model.
- 2
Pack thermals are stabilised before any work begins.
- 3
Cell-level measurements are recorded across the relevant range.
- 4
Corrective action is performed, then a settling cycle validates the result.
- 5
Final report shows the before / after numbers side by side.
What we typically find
From hundreds of inspections — what makes the report.
- Two cell groups drifting 20-30 mV from the pack mean — balanced
- Pack-level SoH ~95% — excellent for the age and km
- Coolant flow rate matches OEM spec under stress test
- BMS contactor closed within the expected millisecond budget
How to prepare
- Charge to ~50% — gives the technician a good operating window
- Block out the morning — these jobs can extend into the afternoon
- Note any range or charging-speed changes over the past month
Equipment we use
- Cell-level voltage/IR scanner
- Active balancing rig
- Thermal imaging camera
- Insulation-resistance tester
Certifications
- IMI Level 4 EV high-voltage
- ARAI-certified workshop
- ISO 9001 quality system
Transparent pricing breakdown
No hidden charges. This is exactly what makes up your bill.
Labour & instrumentation 1h 30m | ₹1,749 |
Consumables & documentation | ₹750 |
| Total | ₹2,499 |
What customers say
“Detailed report on every cell. I now know exactly where my pack stands.”
“Cell balancing brought back about 6% of usable range. Worth every rupee.”
FAQs
What coolant do you use?+
Mahindra-approved low-conductivity EV coolant — never standard automotive antifreeze.
How often?+
Every 40,000 km or 3 years, whichever comes first.
Home service?+
Workshop only — needs a vacuum-bleed rig.
Who needs this
XUV400 owners noticing pack temperature warnings, reduced fast-charge speed, or reaching the OEM service interval (every 40k km).
Related services
Ready to book mahindra xuv400 ev — thermal management flush?
Fixed price ₹2,499 — no surprises. Or describe a different problem and we'll match the right service.